Life changes
Posted: Sat May 14, 2022 6:26 am
A lot has happened for the ‘gonz in recent months, so I apologize for a vanity post, but I haven’t been around here much. i want to share some of it, as it’s big changes for me.
I got promoted a while back, and made a career shift into production. I’ve worked heavy industry my whole career, but always in a technical role as an engineer or analyst. Our operation is massive. Our plant employs ~1250, brings in roughly $2B in revenue, and generates profits in the $180-240 million range each year. We’re the top earning facility for the company. It’s a big deal, high pressure, and hard work.
My expertise is molten metal and casting. Everything from how to deal with scrap and how we can mix them for our alloys, to furnace design, and all the critical items associated with the casting part. In my job I manage our casting operation so oversee 140+ people (90 union), and manage our operating budget of ~$45 million and ~$18 million in capex spend.
We almost never shut down. The cast house has 11 massive furnaces (125t capacity each), and 5 casting pits. The ingots we make are roughly 17t each, and resemble an aluminum brick 25” x 75” x 200”. The safety risks are intense as we deal with the molten metal and lots of big mobile equipment and cranes. We are world class in our safety numbers, which I take great pride in. Statistically, you are safer in our shop than you are at home. But a real bad day in our industry can lead to multiple fatalities. Just google molten aluminum plant explosion and watch some of the videos.
The job is killing me. About two months ago I thought I had a heart attack. My blood pressure is extreme, and my stress is off the charts. My dads side of the family has a bad heart history, and strokes on moms. Not a great combination for a high stress job. I typically work 6-6 on weekdays, but have to stay connected at all times. I’m also out in the plant for a few hours at least every other weekend. Will be out there for four hours both today and tomorrow as we work through issues. I used to be ultra fit, and worked out regularly. I barely find time for that anymore. I’m legit getting fat, and half my shirts don’t fit anymore.
Bragging, but I’m really good at what I do. There are very few people who have as broad a background of our industry as me, crossing the technical and operating sides. My boss and others call me a unicorn, which is flattering. The item that sets me apart is my understanding of the business impacts on the upstream side. We make half of our earnings on the scrap side, and I’m in a very small group of 5 to 10 who are considered the go to experts in our company for this (we’ve got 12k employees world wide). I personally know our CEO and the president of our division. They have me slated to advance into a director role, and then possibly site president 5-10yrs down the road.
Im leaving. Turned in my notice last week, with next Wednesday my last day. It was a shock for the company. There has been a small exodus of people in recent months, but I’m the highest level one. I’ve also been seen as safe and stable and with my path clearly laid out. But I can’t keep this up. I also had a bad run-in a senior manager three months ago that made me question if I wanted to continue to work with people like that. I love my current boss, but do not like the rest of the senior management team at the site. And my job is hard, with each day being a serious grind. Since the stakes are so high, it’s almost impossible to let up even for an afternoon. So if I’m unsure about the people I would be working with at next step, I just can’t handle it. I’ve also spent over 18yrs at the same plant, and feel close to getting trapped due to my experience and expertise.
Going to a competitor, and will be working on the corporate r&d side. I tried to do this same job with current company, and got to do it for 6mos before they asked me to come back to the plant because they couldn’t make it run. My stress level will evaporate, and I get my nights and weekends back. No direct reports for the first time in well over a decade. I cannot wait. As I said, it was a big shock for the company. They asked me what job it would take to convince me to stay, but my mind is made up. It’s not even about money, as I already feel really well compensated. I do have lots of fears and lots of sadness about leaving; I genuinely love that place and a lot of the people. But I can feel it sucking the life out of me. The fact that I care about it so much has been used as a tool against me.
I get to leave on good terms and with my head held high. That’s good for me, as the burn rate on my current role is ~80%. They also offered open door if I ever want to come back. But I need a change of scenery before I slip too far.
New job will require a fair bit of travel, so I also sold my truck and bought a Tesla (model 3). I can’t stand Elon, but holy shit are those things fun to drive. Mines a ‘22 and has the performance acceleration and extended range battery. Can go over 300miles on a full charge, and can go from 0-60 in about 3.5 seconds. I’m gonna get a lot of tickets I’m afraid. After test driving it, and then getting in my truck to drive home, it felt like I went backwards in time.
Again, sorry for the vanity, and the bragging. It’s been a really weird and hard time though and I felt I needed to spill. I am 100% certain I’m doing the right thing though, and look forward to walking out that last day.
I got promoted a while back, and made a career shift into production. I’ve worked heavy industry my whole career, but always in a technical role as an engineer or analyst. Our operation is massive. Our plant employs ~1250, brings in roughly $2B in revenue, and generates profits in the $180-240 million range each year. We’re the top earning facility for the company. It’s a big deal, high pressure, and hard work.
My expertise is molten metal and casting. Everything from how to deal with scrap and how we can mix them for our alloys, to furnace design, and all the critical items associated with the casting part. In my job I manage our casting operation so oversee 140+ people (90 union), and manage our operating budget of ~$45 million and ~$18 million in capex spend.
We almost never shut down. The cast house has 11 massive furnaces (125t capacity each), and 5 casting pits. The ingots we make are roughly 17t each, and resemble an aluminum brick 25” x 75” x 200”. The safety risks are intense as we deal with the molten metal and lots of big mobile equipment and cranes. We are world class in our safety numbers, which I take great pride in. Statistically, you are safer in our shop than you are at home. But a real bad day in our industry can lead to multiple fatalities. Just google molten aluminum plant explosion and watch some of the videos.
The job is killing me. About two months ago I thought I had a heart attack. My blood pressure is extreme, and my stress is off the charts. My dads side of the family has a bad heart history, and strokes on moms. Not a great combination for a high stress job. I typically work 6-6 on weekdays, but have to stay connected at all times. I’m also out in the plant for a few hours at least every other weekend. Will be out there for four hours both today and tomorrow as we work through issues. I used to be ultra fit, and worked out regularly. I barely find time for that anymore. I’m legit getting fat, and half my shirts don’t fit anymore.
Bragging, but I’m really good at what I do. There are very few people who have as broad a background of our industry as me, crossing the technical and operating sides. My boss and others call me a unicorn, which is flattering. The item that sets me apart is my understanding of the business impacts on the upstream side. We make half of our earnings on the scrap side, and I’m in a very small group of 5 to 10 who are considered the go to experts in our company for this (we’ve got 12k employees world wide). I personally know our CEO and the president of our division. They have me slated to advance into a director role, and then possibly site president 5-10yrs down the road.
Im leaving. Turned in my notice last week, with next Wednesday my last day. It was a shock for the company. There has been a small exodus of people in recent months, but I’m the highest level one. I’ve also been seen as safe and stable and with my path clearly laid out. But I can’t keep this up. I also had a bad run-in a senior manager three months ago that made me question if I wanted to continue to work with people like that. I love my current boss, but do not like the rest of the senior management team at the site. And my job is hard, with each day being a serious grind. Since the stakes are so high, it’s almost impossible to let up even for an afternoon. So if I’m unsure about the people I would be working with at next step, I just can’t handle it. I’ve also spent over 18yrs at the same plant, and feel close to getting trapped due to my experience and expertise.
Going to a competitor, and will be working on the corporate r&d side. I tried to do this same job with current company, and got to do it for 6mos before they asked me to come back to the plant because they couldn’t make it run. My stress level will evaporate, and I get my nights and weekends back. No direct reports for the first time in well over a decade. I cannot wait. As I said, it was a big shock for the company. They asked me what job it would take to convince me to stay, but my mind is made up. It’s not even about money, as I already feel really well compensated. I do have lots of fears and lots of sadness about leaving; I genuinely love that place and a lot of the people. But I can feel it sucking the life out of me. The fact that I care about it so much has been used as a tool against me.
I get to leave on good terms and with my head held high. That’s good for me, as the burn rate on my current role is ~80%. They also offered open door if I ever want to come back. But I need a change of scenery before I slip too far.
New job will require a fair bit of travel, so I also sold my truck and bought a Tesla (model 3). I can’t stand Elon, but holy shit are those things fun to drive. Mines a ‘22 and has the performance acceleration and extended range battery. Can go over 300miles on a full charge, and can go from 0-60 in about 3.5 seconds. I’m gonna get a lot of tickets I’m afraid. After test driving it, and then getting in my truck to drive home, it felt like I went backwards in time.
Again, sorry for the vanity, and the bragging. It’s been a really weird and hard time though and I felt I needed to spill. I am 100% certain I’m doing the right thing though, and look forward to walking out that last day.